Our customers come first... really!

Extreme Molding understands that your time is valuable, so we respond to your inquiries quickly. We provide old-fashioned customer service combined with modern technology.

You can count on us for:

• Prompt and accurate quotes and follow-through
• Attention to deadlines – we consistently meet tight development schedules

We offer the following services:

Specialized Custom Molding

• Single molder for both plastic and silicone parts
• Injection machines for both thermoplastic and thermoset materials
• Expertise in molding complex part designs using state-of-the-art, all-electric, highly precise and repeatable injection molding equipment

Overmolding

• Silicones and plastics both molded in-house for multi-material part constructions
• Multiple materials in a single molded part
• Expertise in overmolding silicone or TPE onto plastic or metal substrates, even overmolding silicone onto BPA-free plastics like Eastman Tritan™

Application Development

• Validation of applications and part designs for manufacturability
• In-house CAD modeling expertise
• Extensive product design and materials selection expertise, as well as medical device and consumer product design and marketing
• Strong network of raw material suppliers
• Expertise in regulatory requirements for medical and food-use applications

Rapid Prototyping

• Expertise in multiple methods of state-of-the-art rapid prototyping and in-house CAD modeling services for new product development
• On-site stereolithography (SLA) and local machine shops for quick turnaround, aluminum compression molds, and injection mold inserts

Manufacturability and Quality

• Manufacturing traceability and assurance that only the highest quality materials are used to manufacture your product
• ISO ready and QRS and FDA compliant
• SOLIDWORKS 2011 CAD modeling system, and fully versed in Six Sigma methodology & compliance with your individual quality system needs
• Three shift/five day-a-week operationswith high-volume output capability
• 100% inspection of product with return rates of less than 0.1%

Extreme Materials

• Specialized in high-performance products for OEM's and end-users
• Partnering with your R&D team to develop the right materials for your applications, which often leads to full-scale production
• Routinely work with a wide range of plastics and silicones including:
• Fluoropolymers: PFA, FEP, PVDF
• Fluoroelastomers: Shin Etsu Sifel®, Viton®, Fluorosilicones
• Thermoplastic Elastomers: TPE, TPU
• Medical and FDA Grade Plastics: BPA-free resins, including Eastman Tritan™ and other copolyesters, Polycarbonate (PC), Polyethylene (PE)Polypropylene (PP), Polystyrene (PS) Polyesters
• Silicones: (Liquid Silicone Rubber and Heat Cured Rubber), LIM, LSR, HCE or HCR, Moldable RTV's
• Engineered Resins: PEEK, ULTEM®, LCP

Problem Solving

• Partnering with your engineering, purchasing and quality assurance teams to understand the full range of your product design and performance requirements
• SOLIDWORKS CAD modeling, prototyping, multiple molding methods, secondary adhesive application, die cutting, custom packaging services, product assembly and coordination of sterilization services available

Global Fulfillment

• Packaging available in a Class 100,000 rated environment to handle your packaging, assembly, and shipping requirements
• Traceable secondary operations on custom parts
• Specialized packaging and coordinated global shipping